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Modernization and Repair of balancing machines

Modernization and Repair of balancing machines

We repair balancing machines of any manufacturer

  • In 95% of cases, it is an alternative to buying a new balancing machine.
  • The work can be carried out within 2-3 days at the customer’s site.
  • We repair native components or manufacture new ones, if appropriate.
  • We repair old balancing machines of all types of any year of manufacture.

UPGRADE YOUR BALANCING MACHINE

Upgrade and repair possibilities Every balancing machine includes mechanical, electrical and measuring parts. The mechanical part of most “old” machines is most often in good condition, since the support system and the drive unit are much more durable than the electrical and electronic parts. Repair of the electrical and electronic parts of balancing machines is in most cases impossible due to technically obsolete components.

Progress in measuring technique in recent years has resulted in a radical change in electronic measuring modules and balancing software. This has caused new functionality which has simplified and accelerated the balancing procedure, avoiding many errors in the balancing process.

Upgrading the electronic measuring unit, modernizing the electrical equipment and repair the mechanical components will result in a machine that is as accurate, productive and easy to use as a new one!

  1. New measuring system PAK-1 and vibration and speed sensors
  2. Frequency inverter electric drive
  3. New rollers, or adjustable roller units
  4. Manufacture of rotor belt drive for axial drive machine
  5. Installation a cardan rotor drive with a movable spindle

NEW COMPONENTS FOR MODERNIZATION OF YOUR MACHINE

1. Replacement of the balancing system

Installation of a new measuring system

PAK-1 Unbalance Measuring Unit works in all balancing machines of most existing designs and manufacturers.

  • Confidence in results and ease of use
  • Wide range of functions for your machine
  • Precision complies with ISO 21940
Modernization and Repair of balancing machines

Installation of vibration and speed sensors

Allows to replace failed or missing vibration sensors, guarantees reliability and long-term stability of parameters.

Modernization and Repair of balancing machines

2. Installation of new electrical equipment

Infinitely variable speed control, improving the reliability and user-friendliness of the machine, improving safety.

The installation of modern electrical equipment leads to simplified design, increased reliability and user-friendliness of the machine, as well as increased machine safety.

Installation is done comprehensively and includes:

  • Installation of new asynchronous electric motors;
  • Manufacture and installation of a new electric drive based on a frequency converter with vector control;
  • Manufacture of a new control panel and machine control systems.
Modernization and Repair of balancing machines

3. New rollers or adjustable roller units

The use of self-aligning roller cassettes with cylindrical hardened rollers will eliminate the possibility of “knurling” marks on the mounting (bearing) journals with low hardness at high rotor mass.

Modernization and Repair of balancing machines

4. Installation of belt drive part for axial drive machine tools

Modernization and Repair of balancing machines

The belt drive of the machine provides versatility of the machine, eliminates the influence of the drive on the results of rotor balancing.

5. Installation of axial drive part for belt-driven machine tools

Modernization and Repair of balancing machines

Axial drive of part rotation allows balancing on the machine of rotors with significant aerodynamic resistances, or with design features that do not allow the use of belt drive.

MODERNIZATION OPTION FOR YOUR BALANCING MACHINE

Basic

5-10% of the cost of a new machine
Modernization and Repair of balancing machines

Replacement of the existing measuring unit with PAK-1 unbalance measuring unit, including:

  • Installation PAK-1 unbalance measuring unit
  • Installation of new vibration sensors and rotor speed sensor
  • Replacement of all connecting cables
  • Training of personnel in work skills

Main

20-30% of the cost of a new machine
Modernization and Repair of balancing machines

Manufacturing and installation of electrical equipment and measuring and control unit, including:

  • Installation PAK-1 unbalance measuring unit, new sensors
  • Electrical cabinet with frequency inverter drive and control panel
  • Asynchronous electric motor
  • Replacement of all connecting cables

Advanced

40-60% of the cost of a new machine
Modernization and Repair of balancing machines

Manufacture and installation of the following units:

  • PAK-1 unbalance measuring unit and new sensors
  • Electrical cabinet with frequency inverter drive and control panel
  • New roller units or rollers only
  • New belt drive or cardan drive
  • Other modules can be modified

Get offer on cost-effective upgrade option for your balancing machine

Every business is different. Let’s discuss your task.
We can offer a solution for any balancing machine.
Please contact us to get the best offer!

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