POSEIDON-1000 Basic

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Stand for cleaning of particulate filters and catalytic converters model “Poseidon-1000

Poseidon-1000 is a special equipment whose task is to clean particulate filters (DPF, FAP, GPF, SCR) and catalytic converters of cars and trucks. The bench carries out forced cleaning of the filters, using the “cavitation” effect of the fluid and properties of chemical reagents used in the work. When cleaning, there is no mechanical impact on the fragile ceramic core of the filter, preserving its integrity.

The stand allows you to perform the following operations:

Filter contamination degree control;
Pre-washing of the filter from soot particles;
Hydrodynamic cleaning of the filter to remove soot and particulate matter;
Throughput control of the filter;
Forced removal of moisture from the filter;
Printout of the filter throughput test results.

The equipment consists of a stainless steel housing inside which there is a powerful air compressor with an industrial heater, a powerful pump and a volumetric tank also equipped with heaters. The booth is controlled from the control panel which is a part of a separate electric cabinet. In addition, the control cabinet contains an industrial computer with a touch screen and a microprocessor control unit which supports the operation of the software.

The high degree of versatility of the control cabinet is due to the wide variety of accessories used. Various adapters and adaptors enable operation with any type of particulate filters and catalysts.

The bench has a closed hydraulic system equipped with coarse and fine filters which allow prolonging the periods of tank fluid replacement. The filters are equipped with pressure gauges to control the degree of contamination.

Hydrodynamic cleaning combined with chemical action cleans the filter by 97%, returning it to its factory specifications;
Filter throughput diagnostics allow for upstream and downstream inspection;
A sealed chamber prevents the distribution of the technical liquid outside the working area and also reduces the noise level to acceptable values, which allows you to install this equipment in any room without disturbing the work of other people;
The design of the simulator provides free access not only to the working area, but also to all units and systems of the machine during service and repair which makes the work with the simulator easy and comfortable for any person;
Signal lamps on the control panel allow instantly identifying the state of the bench systems and responding promptly to the need for human intervention;

Cleaning of the bench is automatic, which allows you to organize a multi-stage service, especially since no special skills are required to operate the bench;
Rationally chosen volume of the tank allowed to find a compromise between the duration of the cycle of replacement of the working liquid and the time of heating of the liquid in the tank;
Good local illumination of the bench allows you to qualitatively perform an assessment of the filter condition and the degree of cleaning even in a poorly lit place;
High reliability and maintainability of the bench is stipulated by the use of quality components, easily available in its manufacture;
The possibility to print reports on the performed cleaning allows excluding the disputable questions with the clients and provides the full control over this process. Besides, the booth has a function of log reports where all the performed orders are displayed.

Parameters	POSEIDON-1000
Inner chamber dimensions	1700 x 1000 x 1000 mm
Tank Capacity	220 liters
Working pneumatic pressure	6 bar
Pump capacity	up to 200 l/min
Filtration of liquid	3 levels 30 – 200 microns
Liquid temperature	40 °C – 90 °C
Recommended working temperature	60 °C
Drying temperature	80 °C – 130 °C
Recommended drying temperature	100 °C
Air system performance	Up to 290 m³/h
Maximum pressure	Up to 330 mbar
Sensors for liquid level and temperature
Parameters of the power network	380 V ± 10%, 3 Ph, 50 Hz ± 1
Maximum power	22 kW
Stand dimensions	1700 x 1000 x 1970 mm

Basic DPF cleaning machine
Camlock adapter	1 pc.
Silicone sleeves	3 pcs.
Consumables starter pack · set of filters – 2 pcs. · washing liquid – 2 l.	1 set.
Metal hose with stainless steel braid. L – 1.5 m.	1 pc.
Rubber hose. L – 1.5 m.	1 pc.
Rubber hose. L – 0.8 m.	1 pc.
Operation manual of the test bench with the circuit diagram (in English)	1 pc.

PRODUCT HIGHLIGHTS

Capabilities

Machine ‘s gentle and efficient cleaning of the DPF filters ensures excellent results and avoids damaging your expensive filter. After cleaning, the working properties of the filter are restored by 97%.

The high performance of the stand is reached due to the presence of combined operating modes such as:

Cleaning the filter by washing.
Removal of filter clogging by the method of controlled water hammer and the effect of liquid cavitation.

The mode of accelerated drying of the DPF filter is provided due to the presence of a high-performance air blower with a heating element in the stand design

Control

Automated process of DPF filter cleaning with the ability to program all operating modes of the stand gives you the opportunity to debug the equipment on your own in order to increase the efficiency of processes or to work with the modes established by the manufacturer.
Full control of the filter cleaning and drying process provided by the implementing at the stand software specific graphs displaying the values of air or water pressure in real time. This allows you to rationally use the time by independently determining the stage at what stage of operation the machine is at.
Filter diagnostic function with printout report allows you to create reporting documentation before the start of cleaning (to control the degree of contamination) and after (to control the quality of the operation performed).