97B300

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UNIVERSAL SEMI-AUTOMATIC MACHINE FOR BALANCING RAILWAY BRAKE DISCS 97B300
FOR ROTORS UP TO 300 KG

Special balancing machine with a vertical axis of rotation, with the PAK balancing system.

The machine is designed for balancing disk-type rotors with a weight of up to 300 kg and the maximum outer diameter up to 1300 mm. The machine is equipped with a drilling module for unbalance correction.

Wood cutting and metal cutting tool

The accuracy of balancing is 4 gmm / kg.

The part is mounted on the base central hole on the faceplate (or mandrel) of the vertical spindle.

Automatic detail clamping ensures installation accuracy of the balancing disk with the spindle axis of the machine, reliable fixation and high productivity of the machine.

The spindle of the machine is designed as a full-fledged assembly of demountable construction, which simplifies its maintenance.

REAL TIME DISPLAYED IMBALANCE MEASURING
OWN ADVANCED MEASURING SYSTEM
25 SECONDS MEASUREMENT TIME
SELF-DIAGNOSTICS FUNCTION
ETHERNET CONNECTION FOR DIAGNOSIS
LANGUAGE SELECTION
CUSTOMISED PRINT OUT OF BALANCE DATA
DATA STORAGE TO INTERNAL FLASH MEMORY AND USB MEMORY STICK
OPERATION & SERVICE PERSONALIZED MANUALS
INTUITIVE SIMPLE OPERATIONING
HIGH PRODUCT RELIABILITY
SAFETY OPTIONS MODIFICATIONS
LOW-COST SPARE PARTS
BALANCER MANUFACTURER SINCE 1973
OEM AND AFTERMARKET REPAIRS
12 MONTHS WARRANTY

Main Specifications

Parameters 97B300
Balancing rotors weight range, kg 300
Maximum rotor diameter, mm 1500
Maximum rotor height, mm 150
Minimal achievable residual specific unbalance, gmm/kg 0,4
Number of measured planes 1 и 2
Rotor rotation speed range, rpm 200 – 1000
Drive electric motor power, kW 5,5
Balancing system PAK-VERT

TO ENSURE SAFE WORKING CONDITIONS MACHINE IS EQUIPPED WITH:

– Protective Staples With Pneumatic Drive

– To Prevent The Shaft And Its Elements From Ejecting When Hinges Or Splines Are Broken;

– Spindle Rotation Engagement Locks During Their Fixation And When Pulling The Welding Pliers.

– The Machine Is Equipped With: A Sectional Protective Guard Of The Propshaft, To Protect Against A Possible Ejection, When The Shaft Rotates, Poorly Fixed Correction Weights, Lubrication From Bearings, Etc.

– The Safety Shield Is Equipped With A Spindle Rotation Engagement Lock When The Protection Is Not Closed.

 

DESIGN FEATURES

UNBALANCE CORRECTION IS PERFORMED DIRECTLY ON THE MACHINE BY DRILLING MODULE

  • Rigid construction allows balancing rotors with large initial unbalances.
  • Removable balancing equipment allows you to quickly re-equip the machine for parts with different mounting holes.
  • Jacks for smooth installation and removal of parts on the faceplate ensure the protection of machine mechanisms from impacts, create convenience and safety in the process of work.
  • Class B rotor protective guard – protects against contact with rotating parts.
  • Automatic turn function, as well as the spindle fixing mechanism at the unbalance elimination point allows you to quickly and accurately guide the disk to the place where unbalance is eliminated (drilling, milling).
  • Asynchronous variable-frequency electric drive allows infinitely variable speed control without stopping the motor, selection of optimal modes for balancing, as well as additional turn.

BALANCING MEASURING SOFTWARE 
“PAK-VERT”

Digital system is based on an industrial fanless computer with a touch screen and a measuring unit.

Set-up mode by “triple start-ups” method with the use of calibration weights on the serial rotors with initial unbalance.

Calibration of the machine is made by the operator enabling to reach the maximum sensitivity of the machine, thus exempting from the duty to pay annual calibration fees.

  • Calculation of the balance tolerance values in default of technical documentation for the balancing product.
  • Value calculation of the correction test weights to simplify the tuning process for the balancing rotor.
  • Real-time balancing display, i.e. if there is any defect or a hindrance of a rotor, it’s visible immediately as fluctuation in measurement result.
  • View of unbalance value in grams, gmm, gsm, gmm / kg optionally.
  • Taking into account the eccentricity of the balancing mandrel.
  • Unbalance distribution on n-planes correction
  • Calculation of hole depth for correction of unbalance.
  • Possibility of decomposition of correcting weights into structurally conditioned anchoring points (blades, fans, slots).
  • Rotor balancing report creating and printing.
  • USB port for printer connection, USB-flash memory, port for connecting to local network and Ethernet network.

 

Services

REPAIR & MODERNIZATION

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Customer Support

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AFTER SALE SERVICE

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